{"id":2194,"date":"2018-04-18T10:22:25","date_gmt":"2018-04-18T10:22:25","guid":{"rendered":"http:\/\/www.lecaselle.prmweb.biz\/produzione\/"},"modified":"2018-10-22T08:53:38","modified_gmt":"2018-10-22T08:53:38","slug":"production","status":"publish","type":"page","link":"https:\/\/www.lecaselle.it\/en\/production\/","title":{"rendered":"Production"},"content":{"rendered":"[vc_row type=”full_width_content” full_screen_row_position=”middle” bg_image=”1652″ bg_position=”center top” bg_repeat=”no-repeat” scene_position=”center” text_color=”dark” text_align=”left” bottom_padding=”2%” overlay_strength=”0.3″ enable_shape_divider=”true” shape_divider_position=”bottom” shape_divider_height=”50″ shape_type=”speech”][vc_column column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/1″ tablet_text_alignment=”default” phone_text_alignment=”default” column_border_width=”none” column_border_style=”solid”]
<\/div><\/div>[\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” scene_position=”center” text_color=”dark” text_align=”left” overlay_strength=”0.3″ shape_divider_position=”bottom” shape_type=””][vc_column column_padding=”padding-4-percent” column_padding_position=”top” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/1″ tablet_text_alignment=”default” phone_text_alignment=”default” column_border_width=”none” column_border_style=”solid”][vc_column_text css_animation=”fadeIn” css=”.vc_custom_1533109938854{padding-bottom: 20px !important;}”]\n

Production<\/span><\/h1>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”full_width_background” full_screen_row_position=”middle” scene_position=”center” text_color=”dark” text_align=”left” bottom_padding=”4%” overlay_strength=”0.3″ shape_divider_position=”bottom” shape_type=””][vc_column column_padding=”padding-1-percent” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/3″ tablet_text_alignment=”default” phone_text_alignment=”default” column_border_width=”none” column_border_style=”solid”][vc_column_text css=”.vc_custom_1533109953263{padding-bottom: 25px !important;}”]There are five main phases in extrusion pellet production:<\/strong>[\/vc_column_text][nectar_icon_list color=”extra-color-gradient-2″ icon_size=”medium” icon_style=”border”][nectar_icon_list_item icon_type=”numerical” title=”List Item” id=”1531753924565-0-2″ tab_id=”1524044193914-2″ header=”Mixing the ingredients”] [\/nectar_icon_list_item][nectar_icon_list_item icon_type=”numerical” title=”List Item” id=”1531753924606-0-5″ tab_id=”1524044193952-3″ header=”Cooking and extrusion “] [\/nectar_icon_list_item][nectar_icon_list_item icon_type=”numerical” title=”List Item” id=”1531753924668-0-6″ tab_id=”1524044218185-1″ header=”Modelling, shaping”][\/nectar_icon_list_item][nectar_icon_list_item icon_type=”numerical” title=”List Item” id=”1531753924729-0-3″ tab_id=”1524044233722-9″ header=”Drying”][\/nectar_icon_list_item][nectar_icon_list_item icon_type=”numerical” title=”List Item” id=”1531753924788-0-3″ tab_id=”1524044241482-1″ header=”Packaging”][\/nectar_icon_list_item][\/nectar_icon_list][\/vc_column][vc_column column_padding=”padding-1-percent” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/3″ tablet_text_alignment=”default” phone_text_alignment=”default” column_border_width=”none” column_border_style=”solid”][vc_column_text]Production starts off with an appropriate selection of the raw materials<\/strong> – correctly balanced and mixed flours which then feed our extrusion system. Le Caselle has different extruders which enable work at different temperature levels<\/strong> and multiple types of extrusion screws, allowing proper cooking of raw materials with different origins.
\nWe can therefore properly cook potato, cereal or legume-based flours getting an appropriate gelatinization of the starches and a good cooking of the proteins for our pellets whether they are to be fried or hot-air expanded.
\nFried pellets<\/strong> are mainly connected to the snack market targeted at \u201cPleasure\u201d, while hot-air expanded<\/strong> products are aimed at the \u201cHeath\u201d market.[\/vc_column_text][\/vc_column][vc_column column_padding=”padding-1-percent” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/3″ tablet_text_alignment=”default” phone_text_alignment=”default” column_border_width=”none” column_border_style=”solid”][vc_column_text]The first conceptualization of a hot-air expanded snack took place in 2004, opening the road to the development of recipes adapted to the expansion of light snacks with extremely reduced fat content. Various clients from all over the world are interested in these new ways of creating healthy, light but very tasty snacks<\/strong> with lots of flavouring possibilities.<\/p>\n

The need to respect the restrictive variation standards in the pellets\u2019 key attributes has ensured the very top performance<\/strong>\u00a0when they are being refined by our clients on their premises.<\/p>\n

Our product\u2019s key attributes are shape, consistency and basic taste<\/strong>, which then has to be joined together with the final flavouring applied by our clients after the snack\u2019s expansion.[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” scene_position=”center” text_color=”dark” text_align=”center” overlay_strength=”0.3″ shape_divider_position=”bottom” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/1″ tablet_text_alignment=”default” phone_text_alignment=”default” column_border_width=”none” column_border_style=”solid”][vc_column_text css_animation=”fadeIn” css=”.vc_custom_1533110137336{padding-bottom: 20px !important;}”]\n

Macro categories<\/span><\/h1>\n[\/vc_column_text][vc_row_inner column_margin=”default” bottom_padding=”30″ text_align=”left”][vc_column_inner column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/3″ column_border_width=”none” column_border_style=”solid”]
\"tubetti<\/div><\/div>[vc_column_text]\n

Diecut<\/h4>\n

There\u2019s still a great market demand and approval for what were the first types of pellet we produced, especially with tubes and sticks.<\/p>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/3″ column_border_width=”none” column_border_style=”solid”]

\"\"<\/div><\/div>[vc_column_text]\n

Laminate<\/h4>\n

This is the classic evergreen product with a flat, wavy or crinkled surface, often cut in a round shape.<\/p>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/3″ column_border_width=”none” column_border_style=”solid”]

\"cielo<\/div><\/div>[vc_column_text]\n

3D Slit<\/h4>\n

This is our most successful pellet; it satisfies the demands for a sensory appeal and for design both in the texture and the flavour.<\/p>\n[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner column_margin=”default” text_align=”left”][vc_column_inner column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/6″ column_border_width=”none” column_border_style=”solid” offset=”vc_hidden-sm vc_hidden-xs”][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/3″ column_border_width=”none” column_border_style=”solid”]

\"strisce<\/div><\/div>[vc_column_text]\n

Strips<\/h4>\n

These are pellets suited to the different expansion techniques and are also an excellent solution when using more varied ingredients is needed in order to achieve captivating flavour and consistency.<\/p>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/3″ column_border_width=”none” column_border_style=”solid”]

\"\"<\/div><\/div>[vc_column_text]\n

Stamped and perforated<\/h4>\n

This is the final frontier developed in shaping technologies. It\u2019s particularly for those who need to add flavour with spicy or fruity aromas, and provides the best quality for hot air expanded pellets.<\/p>\n[\/vc_column_text][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/6″ column_border_width=”none” column_border_style=”solid” offset=”vc_hidden-sm vc_hidden-xs”][\/vc_column_inner][\/vc_row_inner][nectar_btn size=”large” button_style=”see-through-3d” color_override=”#88b14b” url=”\/en\/snack-pellets\/” text=”See more”][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” scene_position=”center” text_color=”dark” text_align=”center” overlay_strength=”0.3″ shape_divider_position=”bottom” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_position=”all” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” width=”1\/1″ tablet_text_alignment=”default” phone_text_alignment=”default” column_border_width=”none” column_border_style=”solid”]

<\/i> <\/span><\/a> <\/i> <\/span><\/a><\/div>[\/vc_column][\/vc_row]\n","protected":false},"excerpt":{"rendered":"

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